Culture of photosynthetic microalgae consortium in artificial produced water supplemented with liquid digestate in closed column photobioreactors and open-pond raceway

Large amounts of produced water are extracted by the Oil and Gas energy sector since the industrial revolution. This available water, often salty, can be used to dilute liquid digestate from the anaerobic digestion process, a promising source of nutrients for microalgae cultivation. The study investigates the growth of halotolerant microalgae and their associated bacteria in column photobioreactors (PBRs) and open raceway pond (RWP), to treat industrial wastewaters while producing biomass for energy valorisation. Microalgae were cultured in mixtures of saline artificial produced water (7–44 %v/v), liquid digestate (5 %v/v using PBRs, 29–63 %v/v using RWP) and seawater. Nannochloropsis oceanica and Tetraselmis suecica strains were firstly cultivated in 70 L PBRs in indoor conditions for 3 months and later in 1.1 m3 RWP operated in outdoor conditions for 5 months in spring-summer period. In PBRs, average productivity was 9.0 ± 4.2 gVSS·m−2·d−1 (102–153 mgVSS·L−1·d−1), with daily removal efficiencies for chemical oxygen demand, nitrogen and phosphorous up to 61.8, 31.6 and 97.2 %, respectively. In RWP, strong changes in the microalgae populations were observed. Productivity was 6.7 ± 5.2 gVSS·m−2·d−1 (30 ± 23 mgVSS·L−1·d−1), with daily removal efficiencies for chemical oxygen demand, nitrogen and phosphorous up to 48.4, 44.4 and 88.1 %, respectively. In parallel with the production of microalgae, a nitrifying microbial population grew in the RWP despite the high salinity (70 g L−1). Over these periods of several months, microalgae production was maintained using a culture medium containing high salt concentration, metals and harmful aromatic compounds.